TECHNICAL
In motorsport, there are numerous hands-on roles beyond being a race mechanic. These positions vary across multiple engineering principles but require unique and niche skill set. All of which are key to the success of a professional motorsport team. The roles can vary from fabrication and welding though to electrical harness construction and model making.
Qualification wise you will need at least a level 2 or 3 in a motor vehicle maintenance or motorsport engineering. For senior roles you may require a HNC or HND in motorsport Engineering.
TECHNICAL ROLES
- Assemble race engines from scratch, following detailed CAD drawings and specifications.
- Ensure all engine components are balanced and functioning correctly for optimal performance.
- Fine tune engines to maximise horsepower, torque, and fuel efficiency while ensuring reliability.
- Utilise engine dynos to measure performance and make necessary adjustments.
- Perform failure analysis and root cause investigation when an engine malfunctions or underperforms.
- Ensure all engine parts and assemblies meet strict quality standards.
- Maintain detailed logs of engine builds, settings, and performance data.
- Strong analytical and troubleshooting skills, capable of diagnosing complex engine issues.
- Assemble, disassemble, and rebuild gearbox systems to exacting specifications.
- Perform routine maintenance, repairs, and upgrades to gearbox components.
- Inspect gearbox components for wear, damage, or defects using precision tools.
- Conduct performance tests to ensure reliability and efficiency under racing conditions.
- Diagnose and resolve mechanical issues within the gearbox system.
- Collaborate with engineers and mechanics to identify root causes of failures and implement solutions.
- Maintain accurate records of all maintenance, repairs, and component changes.
- Provide detailed reports on gearbox performance and any issues encountered.
- Travel to races and testing sessions to provide on-site gearbox support.
- Perform quick, high-pressure repairs or adjustments as needed during events.
- Assemble, disassemble, and rebuild damper systems to precise specifications.
- Conduct routine maintenance, repairs, and upgrades to suspension components.
- Fine-tune damper settings based on performance data.
- Work with engineers to test and implement adjustments that improve handling and stability.
- Inspect dampers and related components for wear, damage, or irregularities.
- Use specialized tools and equipment to test damper performance under various conditions
- Analyse telemetry and suspension data to evaluate damper performance.
- Provide actionable insights and recommendations to enhance car dynamics.
- Maintain detailed records of all damper builds, tests, and performance metrics.
- Produce technical reports to share findings with the engineering team.
- Install, inspect, and maintain hydraulic systems and components.
- Diagnose and repair hydraulic pumps, motors, cylinders, valves, and hoses.
- Read and interpret hydraulic schematics and technical drawings.
- Conduct pressure testing and leak detection.
- Perform preventive maintenance and system calibration.
- Troubleshoot hydraulic failures and implement corrective actions.
- Replace seals, fittings, and damaged components.
- Ensure compliance with safety and environmental regulations.
- Maintain service records and maintenance documentation.
- Support continuous improvement initiatives to reduce downtime.
- Install and service ERS components including MGU units, inverters, and battery packs.
- Assist in hybrid system assembly and integration.
- Conduct high-voltage safety checks and system isolation procedures.
- Perform diagnostic testing and troubleshooting of hybrid systems.
- Support dyno testing and trackside hybrid operations (if applicable).
- Monitor system temperatures, voltages, and performance metrics.
- Maintain ERS-related tools and test equipment.
- Ensure compliance with high-voltage and safety regulations.
- Document maintenance procedures and test results.
- Support rapid repairs and component changes during testing or race weekends.
- Assemble sub-components such as brake systems, suspension units, fuel systems, and cooling assemblies to precise specifications.
- Follow detailed technical drawings and instructions to ensure accuracy and consistency.
- Perform routine maintenance, inspections, and repairs on sub-assemblies to ensure optimal performance and reliability.
- Diagnose and resolve mechanical issues with sub-components.
- Inspect and test completed sub-assemblies to ensure they meet safety, performance, and quality standards.
- Identify and address any defects or inconsistencies.
- Provide support during race weekends and testing, ensuring sub-assemblies are ready for installation.
- Respond to and resolve any on-site issues with sub-assemblies quickly and effectively.
- Maintain an organised inventory of parts and tools needed for sub-assembly work.
- Coordinate with the procurement team to ensure necessary components are in stock.
- Assist mechanics with car preparation and general workshop tasks.
- Prepare and organise tools, equipment, and spare parts.
- Support loading and unloading of vehicles and equipment for race events.
- Maintain cleanliness and organisation of the garage and workspaces.
- Inspect and maintain pit equipment (jacks, wheel guns, air lines).
- Manage inventory of consumables and workshop supplies.
- Support pit stop setup and race weekend operations.
- Assist in garage build-up and breakdown at race circuits.
- Ensure adherence to safety procedures and team standards.
- Perform minor repairs and general maintenance tasks.
- Interpret technical drawings, blueprints, and CAD models.
- Fabricate metal components using cutting, bending, welding, and machining processes.
- Perform TIG, MIG, or other welding techniques as required.
- Work with materials such as steel, aluminum, stainless steel, or titanium.
- Assemble fabricated parts and ensure dimensional accuracy.
- Conduct quality checks and ensure compliance with specifications.
- Repair damaged components and perform modifications as needed.
- Maintain fabrication tools and workshop equipment.
- Ensure adherence to safety standards and procedures.
- Support prototype development and custom builds (if applicable).
- Set up and operate CNC milling, turning, or multi-axis machines.
- Interpret technical drawings, blueprints, and CAD models.
- Select appropriate tools, speeds, and feeds for machining operations.
- Perform precision machining of metal and composite materials.
- Conduct in-process inspections using measuring instruments (micrometers, calipers, CMM).
- Ensure tight tolerances and high surface finish quality.
- Perform routine machine maintenance and troubleshooting.
- Optimise machining processes to improve efficiency and reduce waste.
- Maintain accurate production and quality records.
- Follow all safety and quality control procedures.
- Trim composite materials according to specifications and work instructions.
- Utilise various hand tools, power tools, and equipment to achieve precise cuts and finishes.
- Inspect trimmed parts to ensure compliance with quality standards and specifications.
- Collaborate with other team members to optimise production processes and efficiencies.
- Maintain a clean and organised work area, adhering to safety protocols and guidelines.
- Productive involvement in the manufacturing of fibre composite parts.
- Carrying out work according to design plans and quality specifications.
- Assembling components, bonding the parts and preparing them for use on the race track.
- A comprehensive understanding and knowledge of mechanical and electrical technical drawings
and the appropriate procedures. - Understanding of point to point wire testing.
- Understanding of vehicle electrical components like ECU’s and motorsport specific sensors.
- Understanding of both HV and LV electrical systems.
- Understanding of Vehicle CAN Bus systems.
- Familiar with System 25, autosport MIL spec connectors and fine gauge wiring.
- Can work under pressure meeting tight deadlines without compromising quality.
- Build and assemble wiring harnesses according to technical drawings and schematics.
- Crimp, terminate, solder, and label wires and connectors accurately.
- Install harnesses into vehicles or equipment while ensuring proper routing and protection.
- Perform continuity testing and electrical diagnostics.
- Identify and repair wiring faults or damaged components.
- Maintain documentation and update wiring diagrams as required.
- Ensure compliance with quality and safety standards.
- Manage harness materials and components inventory.
- Support prototype builds and custom wiring projects.
- Maintain clean and organised workstations.
- Operation of the wind tunnel for Aerodynamic and Engineering tests.
- Wind tunnel model installation and pre-session runs and checks.
- Assist with maintenance and improvement of the wind tunnel and its related systems.
- Filling in check sheets and logbook for each run.
- Checking and validating data from the wind tunnel for each run.
- Identifying any potential or actual problems with the wind tunnel and its related systems.
- Assist with part changes on the wind tunnel model.
- Assist with the creation of ride maps for the wind tunnels.
- Perform NDT inspections using methods such as:
- Ultrasonic Testing (UT)
- Magnetic Particle Testing (MT)
- Dye Penetrant Testing (PT)
- Radiographic Testing (RT)
- Eddy Current Testing (ET)
- Interpret and evaluate test results according to applicable standards.
- Identify material defects, cracks, corrosion, and structural weaknesses.
- Prepare inspection reports and maintain accurate documentation.
- Ensure compliance with industry codes and safety regulations.
- Calibrate and maintain NDT equipment.
- Support root cause analysis of component failures.
- Collaborate with engineering and quality teams.
- Maintain certification and stay updated on testing standards.
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